200KG Racking Factories & Exporters in Ireland

Premium Industrial Shelving Systems engineered with high-strength Cold-Rolled Steel for European Warehousing Compliance

Premium Irish Warehouse Selections (200KG - 500KG UDL)

Engineered specifically for heavy duty setups and light duty storage flexibility in Ireland's demanding business environment.

Ireland Industrial Pallet Rack Shelving 1200x400
extra Layer 1200*D400 Warehouse Pallet System Warehouse Racking Pallet Rack Shelving Pallet Racking for Industrial Shelves
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Ireland Adjustable Multi-Level Storage Racks
Adjustable Steel Multi-Level Anti-Rust Pallet Racks Plug-In Installation Powder Coated Surface for Warehouse Storage Shelves
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Ireland 4-Layer Boltless Adjustable Shelves
Light Duty Corrosion Protection 4-Layer Steel Boltless Adjustable Anti-Rust Warehouse Storage Shelves Unit
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Ireland Boltless Anti-Rust Warehouse Racks
Industrial Light Duty Warehouse Steel Pallet Rack Multi-Layer Adjustable Boltless Anti-Rust Shelves
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Ireland's Industrial Evolution & Warehousing Demands

The Republic of Ireland has firmly established itself as a top-tier European logistics and pharmaceutical hub. With major business hubs in Dublin, Cork, Limerick, and Galway, global tech enterprises and biopharma corporations demand highly organized, modular warehousing configurations. This shifting industrial landscape has triggered a surged requirement for structural setups utilizing 200kg UDL (Uniformly Distributed Load) storage racks.

As Irish businesses adapt to post-Brexit supply chain pathways, warehousing operations are transitioning towards high-density micro-fulfillment centers. Here, maximum spatial optimization is no longer optional. Light duty pallet racking systems capable of bearing 200kg to 500kg per layer provide the ideal structural balance—combining lightweight footprints with uncompromising structural integrity.

Dongguan Hui Lian Intelligent Warehouse Equipment Co., Ltd. serves this vital market sector by manufacturing adjustable, powder-coated steel racking solutions engineered to meet all relevant European safety norms, including EN 15635 standards for static steel shelving.

Space Optimization

Maximize Irish facility headroom with multi-level boltless racks capable of handling varying vertical configurations.

HSA Compliance

Designed to adhere to Health and Safety Authority (HSA) requirements for industrial work environments.

Anti-Rust Science

C3-grade powder coating provides exceptional performance in humid coastal Irish climates.

Modularity

Scalable structures designed to transition alongside your warehouse expansion plans seamlessly.

Structural Integrity & Metallurgy of 200KG-500KG Racks

Unveiling the engineering principles that distinguish high-performing cold-rolled steel structures from substandard storage units.

Cold-Rolled Steel Chemistry

Our manufacturing facility utilizes high-grade Q235B cold-rolled steel. This material exhibits a yield strength of 235 MPa and a tensile strength range of 375–500 MPa. The high structural ductility guarantees that under unexpected load shifting, the metal shelves experience elastic deformation rather than sudden structural failure, securing worker safety.

UDL Deflection Engineering

To ensure strict compliance with European warehouse safety regulations, the deflection limit for our shelves is locked at L/200 (where L equals beam length). With a 200kg load evenly distributed, the maximum deflection remains below 6mm. The structural load safety factor is engineered at 1.5 to 1.8 times the nominal limit.

Pre-Treatment & Finish

Steel profiles undergo a 7-stage acid-pickling and phosphating process to completely remove mill scale. An electrostatic powder coating of epoxy-polyester is applied at a thickness of 60–80 microns, making the surface resistant to chemical exposure and localized surface impacts.

Steel Grade Standard Material Class Load Rating (UDL) Deflection Limit Surface Protection Irish/EU Compliance
GB/T 700 Q235B Cold-Rolled Steel 200kg - 500kg / Layer < L/200 (Max 6mm) Epoxy-Polyester (60-80μm) EN 15635 / CE Marked
EN 10025 S235JR Mild Structural Steel Up to 300kg / Layer < L/180 Anti-Corrosive Power Coating HSA Standard Compliance
ASTM A36 equivalent Medium Load Steel 200kg - 500kg / Layer < L/200 Multi-Layer Galvanized Option SEMA Guidelines

Ireland Distribution Center Specialty Series

Designed for regional storage hubs, distribution facilities, and workshop environments in Dublin and Cork.

Ireland 5-Layer Storage Racks Powder Coating
Industrial Steel 5-Layer Storage Racks with Powder Coating and Corrosion Protection for Warehouse
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Ireland Cold Rolled Steel Boltless Storage Racking
Standard 200kg/300kg/500kg Cold Rolled Steel Boltless Freestanding Storage Garage Warehouse Shelves Grocery Light Racking
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Ireland 5-Layer Workbench Metal Storage Rack
200kg/300kg/500kg Storage Garage Warehouse Workshop Workbench 5-Layer Metal Storage Rack Shelf Bolt-Free Shelf
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Ireland Multi-layer Garage Storage Shelves
Adjustable Bolt Shelves for Clothing Warehouse, Multi-layer Large Span Garage Storage Shelves
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Dongguan Hui Lian Intelligent Warehouse Equipment Co., Ltd.

A trusted international manufacturer combining 15 years of industry experience with global design standards.

Dongguan Hui Lian Intelligent Warehouse Equipment Co., Ltd. is a professional warehouse storage equipment manufacturer specializing in the design, production, and supply of high-quality storage racks and intelligent warehouse solutions. Established in 2016, the company has developed extensive expertise in the warehousing equipment industry, providing reliable storage solutions for customers worldwide.

With a factory area of approximately 18,500㎡, Hui Lian Intelligent Warehouse Equipment integrates advanced manufacturing technology, professional engineering capabilities, and strict quality management systems. The company achieves an annual export revenue of around US$18 million and has accumulated 8 years of export experience and 15 years of industry experience, serving customers across multiple international markets.

Our product range includes pallet racks, heavy-duty storage racks, automated warehouse racks, mezzanine floors, cantilever racks, warehouse shelving systems, and customized storage solutions. All products undergo strict quality inspection processes, including raw material inspection, welding quality checks, dimensional accuracy testing, load-bearing tests, surface treatment inspection, and finished product evaluation to ensure safety, durability, and performance.

The company has a dedicated quality control team of 56 professional inspectors responsible for monitoring every stage of production, from material selection to final shipment. Hui Lian follows international quality standards and applies advanced inspection equipment such as laser measurement tools, load testing equipment, coating thickness gauges, and automated inspection systems.

With a strong trade background combining manufacturing, international export, OEM/ODM cooperation, and global supply chain management, Hui Lian has established stable partnerships with customers in North America, Europe, Southeast Asia, the Middle East, Australia, and South America. The company serves a wide range of clients, including logistics companies, e-commerce warehouses, manufacturing enterprises, retail distributors, third-party logistics providers, and large-scale warehouse operators.

Hui Lian Intelligent Warehouse Equipment works closely with more than 850 supply chain partners, ensuring efficient material sourcing, stable production capacity, and competitive delivery performance. The company provides comprehensive customization services, including custom dimensions, structural design, load capacity solutions, surface treatments, colors, and complete warehouse planning services.

18,500㎡
Factory Space
15 Yrs
Industry Experience
56
QC Specialists
126
R&D Engineers

Driven by continuous innovation, Hui Lian maintains a strong research and development capability with 126 professional R&D engineers focused on improving warehouse efficiency and developing advanced storage solutions. In the past year, the company launched 320 new products to meet evolving market demands and provide customers with smarter and more flexible warehouse systems. Through professional manufacturing, strict quality control, and customer-focused service, Dongguan Hui Lian Intelligent Warehouse Equipment Co., Ltd. is committed to becoming a trusted global partner for intelligent warehouse equipment and storage rack solutions.

15-Step Certified Production Process & Machining Capabilities

A visual walkthrough of our state-of-the-art facilities, demonstrating where raw steel sheets transform into high-load components.

Raw Material
Raw Material
Rough Shape Cutting
Rough Shape Cutting
Punching
Punching
Welding
Welding
Assembly
Assembly
Spraying
Spraying
QC Inspection
QC
Packaging
Packaging
Laser Roll Forming Machine
Laser Roll Forming
Bending Machine
Bending Machine
Automatic Spot Welding Machine
Auto Spot Welding
Automated Spray Painting Production Line
Automated Spraying Line
Punching Machine
Punching Machine
Forming Production Line
Forming Production Line
Cutting Machine
Cutting Machine
Design Unit
Structural Design

Precision Inspection Instrumentation

QC Inspection
Quality Inspection
Micrometer Measurement
Micrometer Verification
Vernier Caliper Measurement
Vernier Caliper Check

Request a Custom Racking Layout Quote Today

Get engineering blueprints and complete logistics cost estimations optimized for Dublin, Cork, or Shannon warehousing facilities.

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Target Applications Across Ireland's Growing Sectors

Tailored physical profiles custom-engineered for specific industries operating under strict European directives.

Pharmaceutical & Biotech

Biopharmaceutical clusters in Cork and Dublin require sterile, chemically stable storage solutions. Our electrostatic epoxy-polyester coatings resist sterilizing agents and prevent micro-fissure contaminant accumulation, complying with GMP expectations.

E-Commerce & Retail

Fast-moving consumer goods (FMCG) require rapid pick-access. Modular, boltless, and light duty pallet racks allow micro-fulfillment pickers to adjust shelf heights without complex tools, optimizing layout agility.

Engineering & Assembly

With a capacity of up to 500kg per layer, our workbenches and shelving units accommodate dense mechanical components, raw casting blocks, and tooling setups in heavy industrial zones.

R&D Roadmap & Green Manufacturing Focus

How Hui Lian is transforming the warehouse hardware paradigm for the next generation of global industry.

Smart Warehousing Integration

As warehousing leans into automation, our engineering team is designing 200kg-500kg structures to integrate with Automated Guided Vehicles (AGVs) and Autonomous Mobile Robots (AMRs). This includes laser-calibrated rail profiles that minimize alignment deviations to fractions of a millimeter.

We are also experimenting with structural sensor channels that allow operators to monitor deflection limits in real-time under high-capacity stresses, raising warning indicators before physical failure occurs.

Eco-Friendly Manufacturing

In line with EU climate goals, our manufacturing units are prioritizing green energy alternatives. This includes switching to VOC-free electrostatic powder coatings and transitioning to closed-loop wastewater filtration systems at our paint lines.

This sustainable design approach enables our Irish clients to reduce their Scope 3 upstream supply chain emissions significantly while maintaining access to heavy duty steel components.

Comprehensive Inventory Management Systems & Shelving

Browse our selection of globally deployed, EU-compliant industrial shelving models.

Ireland 200kg Powder Coated Steel Racks
Factory Layer 200kg Powder Coated Steel Adjustable Light Duty Pallet Racking Storage Warehouse Shelves & Units
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Ireland Wholesale 4-Layer Adjustable Industrial Racks
Wholesale 4 Layer Light Duty Industrial Warehouse Storage Shelves Steel Beam Racks Adjustable Boltless
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Ireland Adjustable Bolt-Free Storage Shelving
Adjustable Bolt-Free Steel Storage Shelves 4-Layer Light Duty Pallet Racking for Garage Warehouse
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Ireland Adjustable Medium Metal Racks
Adjustable Metal Bolt-Free Shelves and Shelves for Warehouse Storage Medium Metal Racks Shelves
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Ireland Powder Coated Cold Rolled Stacking Racks
Industrial Powder Coated Cold Rolled Steel 4/5 Layer Boltless Stacking Shelving Anti-Rust Warehouse Garage Storage Rack
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Ireland Heavy Duty 4-Layer Adjustable Boltless Shelves
Heavy Duty 4-Layer Adjustable Boltless Steel Industrial Warehouse Shelves Stacking Storage Pallet Racking Unit Powder Coating
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Ireland Custom Industrial Steel Shelves 4 Layer
Custom Industrial Steel Shelves Light Duty Pallet Racking System Warehouse Boltless Adjustable Powder Coated 4 Layer
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Ireland Heavy Duty Studded Adjustable Steel Shelves 2000mm
Heavy Duty Studded Adjustable Steel Shelves Pallet Racks with Powder Coating 2000mm Height for Storage
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Racking Solutions FAQ

Technical answers to help logistics engineers choose, install, and maintain warehouse shelving systems safely.

What is UDL capacity, and why is it important for 200kg-rated shelves?
UDL stands for Uniformly Distributed Load. It indicates that the 200kg capacity rating assumes weight is spread evenly across the surface of the shelf layer. Point loading (placing all weight on a single spot) reduces structural capability by up to 50% and can result in local deformation. For secure installations, ensure goods are distributed evenly across the supports.
How do you guarantee quality control and material authenticity for Irish shipments?
Our quality control department consists of 56 professional inspectors. We inspect raw steel chemical compositions (carbon levels, tensile profiles) using optical emission spectrometers. Every batch receives load test inspections to ensure safety limits are maintained, and coating thicknesses are measured using automated micrometer gauges prior to international shipping.
Do your racking configurations require anchor bolt installation?
Per safety norms, shelving units with height-to-depth ratios exceeding 5:1 must be secured to the floor or wall to prevent accidental tipping. Our light duty 200kg boltless units are self-standing, but we provide integrated floor plates for anchoring under heavy duty demands or in high-traffic work environments.
What is the typical shipping timeline from Dongguan to Dublin port?
Production schedules range from 15 to 25 days depending on project customization. Marine transit time from Shenzhen/Guangzhou ports to Dublin or Belfast typically takes between 35 and 45 days. We coordinate directly with local European customs brokers to verify compliance documentation and ensure a smooth delivery process.
How does the powder coating stand up to Ireland's damp coastal environments?
Our multi-step pre-treatment phase includes an iron phosphate coating layer. This chemical process increases the adhesion properties of our electrostatic powder coating, providing excellent defense against corrosion. For high humidity environments, we recommend specifying our pre-galvanized frames or zinc-plated shelves.
Are custom dimensions and colors available?
Yes. We offer complete OEM and ODM customization services. Our engineering team can adjust height, width, and layer configurations to maximize your storage layout. Custom color selections are available using standard RAL codes, ensuring the new racking matches your company's corporate branding.

Connect with Our Engineering Office

Review your space utilization plans with our designers. We provide CAD layout options and comprehensive estimates for shipping directly to Ireland.

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