In modern global supply chain logistics, the demand for modular, reliable, and adaptable warehousing infrastructure has grown exponentially. The 100KG capacity light-duty storage rack has established itself as the industrial benchmark for light-to-medium payload management. It is designed to bridge the gap between high-capacity heavy pallet racking and lighter retail shelving. Large enterprises, e-commerce giants, third-party logistics (3PL) providers, and advanced manufacturing lines rely on 100KG per shelf units to optimize inventory density, ensure workplace safety, and maintain rapid product turnover.
With the global shift towards micro-fulfillment centers and high-speed sorting warehouses, handling small-batch and multi-SKU bins requires high structural flexibility. Our boltless adjustable racks allow facility managers to configure height clearances dynamically, reducing volumetric waste and maximizing vertical warehouse space.
Manufacturing plants utilize our 100KG rack systems on assembly floors and kitting stations. By placing inventory adjacent to the workstation, manufacturers optimize material flow, eliminate unnecessary worker motion, and reduce assembly cycle times while keeping heavier tools safely organized.
Safety and hygiene compliance are critical in clinical environments. Our high-durability electrostatic powder-coated metal racks offer excellent resistance against moisture, common cleaning chemical agents, and oxidation, preventing debris contamination while supporting up to 100KG per tier.
Dongguan Hui Lian Intelligent Warehouse Equipment Co., Ltd. is a leading manufacturer specializing in the design, engineering, and global supply of premium-grade storage racks and intelligent warehouse management solutions. Established in 2016, the company leverages 15 years of industry experience to deliver high-quality storage equipment that meets global standards.
Based in Dongguan, our manufacturing facility features modern, automated production lines. We export internationally and have built strong partnerships with commercial operations in North America, Europe, Southeast Asia, the Middle East, Australia, and South America. Over the years, we have served major logistics operators, automotive parts distributors, supermarkets, and electronics assembly firms, supported by a network of over 850 supply chain partners.
Our engineering team is focused on continuous innovation. Over the past year, we have introduced 320 new product variations to address changing market needs, including hybrid boltless structural connections, anti-corrosive electrostatic powder coatings, and heavy-duty frame configurations.
At Hui Lian, structural reliability starts with quality materials and precise manufacturing. Our automated production line ensures dimensional accuracy, consistency, and structural integrity across every component. Here is an overview of our workflow:
We employ CNC laser roll forming systems, high-speed stamping presses, and robotic welding stations to minimize human error and achieve high load-bearing reliability for our steel frames. Every production batch is evaluated to confirm structural performance and dimensional consistency.
To verify compliance with strict loading limits, our quality control team of 56 inspectors conducts thickness testing, welding inspections, and weight loading tests. Using precision micrometers and calipers, we ensure that every batch of steel meets our design tolerances.
Hui Lian's 100KG light-duty racks are designed to maximize mechanical efficiency. We utilize high-yield, cold-rolled carbon steel, allowing us to reduce material thickness while maintaining structural stability and load-bearing capacity.
Our boltless plug-in connection features a butterfly-hole keyhole design. This mechanics-driven configuration channels downward vertical forces into lateral tension, securing the beams tighter to the upright columns as more weight is added. No tools or bolts are needed for assembly, which reduces installation and reconfiguration times.
Before painting, our steel parts undergo a multi-stage pretreatment process: alkaline degreasing, acid rust removal, phosphate conversion coating, and clean water rinsing. We then apply an electrostatic powder coating cured at 180°C. This creates a dense, non-porous layer that protects the steel in environments with 90%+ relative humidity.
Safety is a primary design consideration. All Hui Lian racks are designed with a safety margin of at least 1.5. This means that a shelf rated for a 100KG static load is tested to withstand up to 150KG under controlled conditions. This design helps protect personnel and inventory from overloading incidents.
Shipping storage equipment internationally requires optimized packaging, careful customs management, and compliance with local safety standards. Over 8 years of export operations, Hui Lian has refined its supply chain and delivery processes for industrial buyers worldwide.
We design and manufacture our products to meet key international engineering standards, including EN 15635 (Eurocode structural guidelines), ANSI/MH10.2 (specifications for industrial shelving), and ISO 9001 quality management processes, helping customers meet local warehouse compliance audits.
To minimize transport costs and prevent handling damage, all rack components are flat-packed. We wrap steel uprights in high-density polyethylene film and package shelf layers in heavy-duty cardboard boxes with edge protectors. This layout maximizes shipping container space, reducing per-unit freight costs.
Supported by over 850 raw material and logistics partners, we maintain a stable production schedule. This strong supply chain helps us source quality steel at stable prices, protecting our customers from sudden market pricing shifts.
Hui Lian