Engineered for structural durability, variable load distribution, and operational safety. All structural racks comply with demanding international testing and mechanical standards.
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View DetailsIn today's fast-moving global supply chain, high-density industrial storage systems are much more than simple metal racks. They are essential elements in modern inventory management, shipping, and automated storage and retrieval systems (AS/RS). The quick growth of global e-commerce, the popularity of third-party logistics (3PL) models, and the need for space optimization in urban areas have changed how modern warehouses are designed. This shift requires industrial shelving that can handle heavy dynamic and static loads while meeting strict international safety guidelines.
For global operations, safety compliance is a key requirement. Structural issues can cause serious project delays, costly property damage, and safety hazards for warehouse workers. That is why compliance with European standards (like EN 15512, EN 15620, and EN 15635) and regional building regulations is essential. A reliable storage design must include considerations for seismic safety, structural redundancy, and load-bearing limits. Choosing CE-certified materials ensures that your racking systems will meet strict building safety requirements anywhere in the world.
Additionally, the trend toward warehouse automation requires extreme manufacturing precision. Racks used with automated guided vehicles (AGVs) or high-bay stacker cranes need to be built with very tight tolerances. Even a small deflection of a few millimeters can cause sensor errors or system disruptions. By using premium structural steel grades (such as Q235B and Q355) and precise rolling processes, modern facilities can deliver the flat surfaces and alignment accuracy needed for automated, high-speed logistics setups.
Maximizes cubic storage potential through multi-level mezzanine systems and selective pallet racking, improving warehouse utilization rates by up to 65%.
Manufactured under strict ISO 9001 and EN 15512 standards to guarantee structural safety, mechanical reliability, and smooth certification for local build regulations.
Built with minimal deflection tolerances to integrate seamlessly with automated stacker cranes, shuttle platforms, and robotic sorting systems.
Advanced Production Base
Industry R&D & Manufacturing Experience
Annual Global Export Value
Supply Chain Partners Worldwide
Established in 2016, Dongguan Hui Lian Intelligent Warehouse Equipment Co., Ltd. is a specialized manufacturer focused on the design, production, and supply of industrial storage racks and intelligent warehouse systems. With 15 years of industry experience and 8 years of export history, we build high-capacity racking systems tailored to the needs of modern logistic hubs and industrial distribution centers.
Our manufacturing facility in Dongguan covers 18,500 square meters and features advanced machinery, including automated laser forming machines, high-precision roll forming production lines, and robotic welding stations. Supported by a skilled team of 126 research and development engineers and 56 quality control inspectors, we maintain full control over the production process—from choosing the raw materials to the final powder-coating stage.
We supply clients in over 30 countries across North America, Europe, Southeast Asia, the Middle East, Australia, and South America. By maintaining partnerships with over 850 material suppliers and logistics companies, we ensure reliable production, steady pricing, and consistent delivery times, even during busy market seasons.
56 inspectors monitor raw material checks, weld tests, and coating thicknesses.
126 engineers developed over 320 new storage designs last year.
8 years of export operations with an annual export value of US$18 million.
Tailored options for load capacities, custom rack sizes, and specific color finishes.
Our complete production cycle uses automated forming, precise laser cutting, and certified quality-testing equipment.
The structural integrity of industrial warehouse storage shelves depends heavily on the chemistry of the steel and the rolling methods used. We use cold-rolled carbon steel coils, primarily grades Q235B and Q355. These grades are chosen for their balanced yield strength, ductility, and weldability. When forming structural profiles, we monitor uniform roll pressure to prevent micro-fracturing along bend lines. This ensures the steel profiles remain stable under high-stress conditions.
To obtain CE certification, our designs undergo rigorous finite element analysis (FEA) using specialized structural design software. In accordance with EN 15512 guidelines, we test beam-to-upright connections, base plate loads, and overall frames for structural safety. Our testing looks at physical properties like shear capacity, elastic bending behavior, and buckling resistance. This process ensures that our heavy-duty industrial shelving, pallet racking, and mezzanine systems maintain their rated load capacities with a safety factor matching international warehouse safety codes.
Surface treatment is also key to long-term reliability, especially in humid or temperature-controlled warehouse settings. Our automated spray painting lines use an electrostatic powder coating process. The steel receives a multi-stage wash, an iron phosphate conversion coating, and a clean-water rinse before the dry polyester powder is applied. Curing at temperatures between 180°C and 200°C produces a durable, scratch-resistant finish with a thickness of 60 to 80 microns. This coating helps protect the racks from corrosion and mechanical wear in active distribution hubs.
Providing custom warehouse racking solutions that comply with structural codes and safety standards worldwide.
Racking systems meet CE requirements and European standards (EN 15512, EN 15620, and EN 15635) for static load testing, structural design safety, and dynamic stiffness.
Engineered to comply with ANSI MH16.1 (RMI) guidelines, incorporating seismic risk zoning, punch-pattern standards, and safety column protections.
Built to meet the deflection limits, upright column standards, and safety beam guidelines defined by Australian steel storage safety codes.
Industrial storage is becoming increasingly digital and automated. As logistics centers move toward unmanned operations, the demand for high-precision, automation-ready racking systems continues to grow. We focus our research on integrating static racks with modern automated technologies. This includes developing low-tolerance shuttle racking networks, structural frames for high-rise automated storage systems (AS/RS), and modular layouts that allow warehouses to scale up their storage capacity easily.
We are also researching ways to build safer, more eco-friendly storage systems. This includes analyzing seismic energy absorption to protect installations in earthquake-prone regions, and using lighter, high-strength micro-alloyed steel to reduce structural weight without losing load capacity. Additionally, we are looking into using bio-based powder coatings and low-carbon recycling processes to help global supply chains reduce their environmental impact.
Common technical questions regarding structural steel grades, safety compliance, weight capacity, and shipping procedures.
Q235B steel is a standard carbon steel grade used for medium-duty racking components. Q355 is a low-alloy, high-strength steel with a higher yield point. It is chosen for heavy-duty load beams, upright columns, and structural components in tall warehouses or seismic-risk areas where extra load capacity is needed.
CE certification proves that our storage racking systems meet European safety, health, and environmental standards (such as EN 15512). This helps simplify the building permit process, confirms the load calculations are accurate, and ensures the racks meet occupational safety standards for commercial use.
Under standards like EN 15512 and FEM 10.2.02, the maximum vertical deflection limit for loaded beams is typically L/200 (where L is the span length of the beam). For automated AS/RS or shuttle racking systems, these tolerances are often kept much tighter (such as L/300 or L/400) to keep automated machinery running smoothly.
Yes. Our R&D team of 126 engineers provides complete layout planning services. We design custom upright profiles, beam dimensions, load setups, and paint schemes based on your warehouse layout, floor load capacities, and the dimensions of your inventory pallets.
We test our racks using both computer simulations (FEA analysis) and physical load testing. We perform compressive strength tests on upright sections, shear tests on beam-to-column connections, and uniform distribution load tests on assembled bays to verify their real-world load capacities.
For cold storage, we use steel grades like Q355D, which retains its toughness at freezing temperatures. For outdoor or highly corrosive environments, we offer hot-dip galvanized finishes or specialized outdoor polyester powder coatings to protect against rust.
Our quality control team runs checks at every stage of production: verifying raw material steel thicknesses, checking punch accuracy, testing weld penetration, measuring powder coat thickness, and building trial assemblies to ensure proper fit before shipping.
For standard pallet racks and boltless shelving, production takes about 15 to 20 days. For custom mezzanine designs or automated racking systems, it takes about 25 to 35 days, depending on project complexity and the current capacity of our facility.
Heavy-duty pallet racking, modular warehouse shelving, and steel storage cages engineered to optimize space and improve handling safety.
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